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What Is Sanforization?

What’s the difference between “Raw” and “Sanforized” Denim?
“Raw” and “sanforized” are two of the most common buzzwords associated with Japanese selvedge denim — but what do they actually mean for your jeans?




Sanforized vs. Unsanforized vs. One-Washed



All of these terms refer to how denim is treated (or, in the case of unsanforized denim, left untreated) to minimise shrinkage during washing once the garment is in our customer’s hands.


Sanforized


You may have noticed that most Iron Heart denim is sanforized. Sanforization is a process applied to pre-shrink fabric after it is woven but before it is cut and sewn into a garment, patented by Sanford Lockwood Cluett in 1930. The fabric is moistened and passed through a sanforization machine, which uses steam to heat the yarns while simultaneously applying pressure to compact the weave.

This shortens the warp yarns and packs the weft (filling) yarns more tightly together, causing controlled shrinkage. After compaction, the fabric enters a dryer, where the fibres are locked into their shrunken state as the moisture is removed. Although sanforized denim will stretch with wear, it typically returns to its post-sanforization dimensions when washed.




Unsanforized


In contrast, unsanforized denim — sometimes referred to as raw, loomstate, shrink-to-fit, or dry denim — skips the sanforization process. This means a pair of raw jeans is guaranteed to shrink after an initial soak and will likely shrink further during the first few washes. Because this shrinkage can be unpredictable depending on the weave, unsanforized garments can be tricky to size — even for experienced denimheads.
Still, there are many reasons enthusiasts are drawn to raw denim. These fabrics often have more texture and character, preserving all the charm of shuttle-loom-woven denim that can sometimes be subdued by sanforization.

The potential for shrinkage also offers an opportunity for a more personalised fit — so while there's always an element of risk when sizing raw denim, get it right, and the garment will mould to the wearer's body like no other.
While we do produce raw, unsanforized denim, Iron Heart founder Haraki-san often favours lightly or fully sanforized fabrics for the even, smooth hand and predictable shrinkage they offer.

One-Washed



However, there’s another factor to consider: one-washing. At the final stage of production, most completed Iron Heart garments are aggressively washed in industrial machines. This process removes any residual shrinkage that might otherwise occur during the first soak or wash after purchase, and it also softens the fabric for an easier break-in.


Now, here’s where things can get confusing — one-washing can apply to both sanforized and unsanforized fabrics. For example, our 25oz XHS denim is sanforized but unwashed, while our 19oz left-hand twill denim (except for the raw 19oz Type III jacket) is unsanforized but one-washed. In both cases, the fabric is partially pre-shrunk, but you may still experience some shrinkage with soaking and washing. Our 25oz denim, in particular, offers a user-friendly middle ground between fully pre-shrunk and true “shrink-to-fit” jeans.
The only core denim in the Iron Heart lineup that is always both unsanforized and unwashed — i.e., true raw/loomstate — is our Ultra Heavy Raw fabric.

This denim weighs 21oz per square yard fresh from the loom but tightens to a heavyweight 23oz after soaking and washing. As the fabric becomes denser, it naturally shrinks — if you’re looking for an authentic “shrink-to-fit” experience, this is the Iron Heart denim for you.
Most commonly, our denim is both sanforized and one-washed, which eliminates nearly all potential for garment shrinkage. However, please note that this only holds true when the garment is washed according to our care guidelines. Boil soaking, hot washing, or tumble drying your jeans, jacket, or shirt can still cause noticeable shrinkage — regardless of whether the denim is sanforized or not.

What are the benefits of sanforization and one-washing?
While many in the selvedge scene view raw denim as the more “authentic” option, we believe the benefits of sanforized and one-washed fabrics often outweigh the perceived cool factor of loomstate weaves. We’ve already touched on some of these advantages, but let’s explore them in more depth.






Predictable sizing


Firstly, it's much easier to accurately choose the right size when a garment or fabric is pre-shrunk. While most denim will stretch slightly under tension — most noticeably at the waist of a pair of jeans — this is typically the only factor you'll need to consider with sanforized, one-washed denim. This means that if you order a pair of jeans from us and they don't fit upon delivery, we'll happily exchange them or offer a refund (see our returns policy for details).

On the flip side, with raw denim, you not only need to account for potential stretch but also the shrinkage that occurs through soaking and washing. Unfortunately — as with most clothing brands — once a garment has been soaked or washed, it’s no longer eligible for return or exchange. We aim to provide the most accurate sizing charts possible, along with detailed notes on stretch and shrinkage. But if you get the sizing wrong with raw denim, it can be a costly mistake.

Easy Hemming
The most noticeable shrinkage in denim typically occurs along its longest dimensions. In the case of jeans, that means the inseam of the legs. For this reason, we don’t recommend hemming raw denim until it has been washed at least a couple of times to account for shrinkage. Because heavyweight jeans require specialist equipment to hem — usually a Union Special chainstitch machine, as most home sewing machines aren't up to the task — this means you’ll either need to return your jeans to us for hemming after they’ve shrunk, or find a tailor or store that offers the service.


In contrast, sanforized and one-washed jeans can be hemmed right away — a service we provide free of charge. This allows us to adjust the inseam to your preferred length without the worry of post-wash shrinkage.


Softening & Break-In
Loomstate denim is, by nature, very starchy and stiff when new, often taking time to soften through wear — a process known as the “break-in” period. While this may not be an issue for brands producing lighter-weight raw denim, at Iron Heart we specialise in heavyweight weaves. The extra density of our denim means that one-washing isn’t just a preference — it’s often a necessity to reduce stiffness and kick-start the break-in process.

Don’t believe us? Try a pair of our 25oz Extra Heavy Selvedge (XHS) jeans. This is a sanforized denim, but we leave the jeans unwashed — meaning they’re stiff as cardboard straight out of the box. Breaking them in requires real commitment — often a warm soak and even a pair of pliers just to button the fly! Don’t let that put you off. The pain is worth it in the end — we just wouldn’t recommend this denim as a first-time purchase or for anyone seeking comfort from day one.


Strength & Durability



Our jeans are built to last, constructed using high-tensile poly/cotton stitching. Although this stitching is far stronger than traditional cotton thread, it needs to be bedded into the fabric to achieve maximum strength. This happens through fabric shrinkage, which for most of our jeans occurs during the garment’s one-washing stage — meaning it’s not something our customers need to worry about.


For our raw, unwashed denim, however, we always recommend soaking the garment first to help the stitching tighten into the seams, ensuring maximum strength and long-lasting durability.

We hope this guide has helped clarify the differences between raw, sanforized, and washed fabric — but as always, if you need any more advice, please don’t hesitate to get in touch.